高粘度打胶泵用NYP110-RU-T1-W11配XWD7.5KW-6-9减速机

发布日期：2017-04-12 点击：次

泊东泵业制造有限公司坐落于铸造名乡—河北省泊头市。公司占地面积38650平方米，建筑面积20300平方米，是国内的集设计、铸造、生产、销售、服务于一体的容积泵制造厂家。公司始建于1984年,有二十几年研制经验。目前产品设计采用水平实体设计软件；产品、制造、检验、交付按照ISO9001质量管理体系控制过程质量；产品制造广泛使用加工中心、数控机床、精机、高精设备；检测设备拥有工具显微镜、渐开线检测仪、光学投影仪、测齿仪、脉冲辉光离子氮化炉等大型检测设备，并建有 B级试验站。本厂以的产品水平、的售后服务、恪守信用而在市场上倍受欢迎，产品不衰，赢得了用户的普遍赞誉。公司已通过ISO9001：2000 质量体系认证，中国船级社CCS型式认证，法国船级社BV产品工厂认证，船级社ABS产品质量认证，中国渔业船舶检验局船用泵认证,成为中石油物资资源市场成员、中石化物资资源市场成员。河北省产品生产企业，船用泵产品承制企业。Hebei far east pump industry manufacturing co., LTD is located in botou city, hebei province, a casting of the township.The company covers an area of 38650 square meters, construction area of 20300 square meters, is the domestic famous design, casting, production, sales and service in one of the positive displacement pump professional manufacturer.Company was founded in 1984, has 20 years experience in professional development.The current product design adopts the international advanced level entity design software;Product research and development, manufacture, inspection, delivery, in accordance with the ISO9001 quality management system of process quality control;Widely used products manufacturing processing center, numerical control machine tools, precision machine, high precision equipment;Testing equipment has universal tool microscope, involute tester, optical projector, universal gear tester, pulse glow ion nitriding furnace and other large-scale testing equipment, and built national B level test station.The factory with the first-class products, excellent after-sales service, abide by credit and popular in the market, the products sell well and win the user's universal praise.The company has passed ISO9001:2000 international quality system certification, China classification society CCS type approval, bureau veritas BV products factory certification, the United States classification society ABS product quality certification, China's Marine fishing vessel inspection bureau pump certification, has been a member of the material resource market in oil, sinopec material resources market member.Well-known products production enterprise in hebei province, Marine pump products enterprises.

公司以“泊泊东”牌齿轮泵，螺杆泵为主导产品，涉及21个系列，4200多种规格，年生产能力达43000多台（套）。产品行销油田、化工、电力、船舶、冶金、食品等各大行业。产品除满足国内客商的需求外，部分出口至东南亚、美洲、欧洲等和地区。公司在各大城市设有30多个分支机构，并建立了完善的营销服务网络，拥有一支庞大敬业的营销服务队伍，可为广大客户提供的服务。公司以严谨的质量体系、的生产设备、完善的检测手段、丰富的制造经验、务真求实的泊东团队，来产品质量。以满腔真诚期待与各界人士携手铸就多方共赢的辉煌。Company to "moored far east" brand gear pump, screw pump for the leading product, involves the 21 series, more than 4200 kinds of specifications, annual production capacity of more than 43000 Taiwan (sets).Product marketing oilfield, chemical industry, electric power, shipbuilding, metallurgy, food and other major industry.Products in addition to meet the needs of domestic customers, some exports to southeast Asia, the americas, Europe and other countries and regions.The company has more than 30 branches in major cities throughout the country, and established a perfect marketing service network, has a large professional marketing services team, can provide the high quality service for the customers.Companies with strict quality system, advanced production equipment, perfect detection means, rich manufacturing experience and WuZhen strives for the far east team, to effectively ensure the quality of products.To sincerely look forward to working with people from all walks of life both at home and abroad hand in hand to own a bright multi-win-win situation.

我公司是一个生产齿轮油泵和螺杆泵的公司。公司拥有各种设备80台,主要设备有：C6140 CW6163C车床24台，TX611C/4镗床2台，M131M7130磨床8台，C12立车2台，Y318K Y3150E滚齿机6台，E3050X16/1摇臂钻床2台，E5163立式钻床2台，B1-400 铣床3台，螺杆泵转子QH2-007铣床1台，半自动螺旋转子QH2-029B铣床2台，X53K立铣3台，半自动螺旋转子QH2-031 QH2-032磨刃机台。My company is a company specialized in the production of gear oil pump and screw pump.Company has 80 sets of various devices, the main equipment are: C6140 CW6163C 24 sets of lathe, TX611C/boring machine 2 units, 4 M131M7130 grinding machine 8 units, C12 set, 2 sets, Y318K Y3150E hobbing machine 6 units, E3050X16/1 radial drilling machine 2 sets, E5163 vertical drilling machine 2 sets, B1-400 universal milling machine 3 units, screw pump rotor 1 QH2-007 milling machine, semi-automatic screw rotor QH2-029 - b milling machine 2 sets, X53K three vertical milling, semi-automatic screw rotor QH2 QH2-031-031 edge grinding machine is used.

我公司拥有省计量局制试验台1台，自制试验台3台，使生产产品从原材料投入到产成品出厂实现了全过程检测。产品出厂合格率 100% ，具备较强的综合配套制造能力。理化试验室、长度计量室是计量确认合格单位，使产品从原材料投入到产成品出厂实现了全过程检测。产品出厂合格率100% ，具备较强的综合配套制造能力，公司年可生产各种泵 6000 多台。My company has the province system test bench 1 bureau of standard measurement, homemade test-bed 3 units, production of products from raw materials into finished goods factory implements the whole process of detection.Product factory qualified rate 100%, have strong ability of comprehensive manufacturing.Physical and chemical laboratory, length measuring room is the national metrological confirmation unit, make our products from raw materials into finished goods factory implements the whole process of detection.Product factory qualified rate 100%, have strong comprehensive manufacturing capacity, company can produce all kinds of pump in more than 6000 units.

运费说明:

1.本公司常规产品1-3天发货,要求或者需定做的产品发货时间已与客户协商为准, 2.泵运费方式有两种:快递和物流.小泵和小型配件发快递,其余体积较大,数量较多,推荐走专线物流货运,一般南方,中部地区及沿海地区3-5天左右到达.西部,北部较远的地区以及少数二次中转地区5-8天左右可到,具体覆盖范围请咨询公司客服人员.安装使用:请您根据产品说明书的步骤进行操作,如有问题,请联系我公司,我公司将会请的技术人员为您提供服务.为了保护您的利益,我们已经提醒客户在收到货物时,要开箱验货,如在打开验货时发现货物丢失,损害或者不符,请拒绝签收,您签收就代表已准确无误的收到后屋,若在签收货物之后才发现货物丢失或者不符,如不负责. 客户收到货后,产品无法安装或者规格有误,本公司提供退货或者换货服务,退货或者换货的客户请货物的完好无损,并承担往返运费. 客户收到后,如果产品存在质量问题,请在收货后7天内联系我公司,提供相关质量问题图片,我公司将在时间给您退货或者换货,因为我公司已经在发货前已经仔细检查过,所以过期将不提供此项服务,还请谅解.Shipping details:1. Our regular products 1-3 days of delivery, special requests or need to custom-made product delivery time is already negotiate with customer, 2. The pump freight way has two kinds: express and logistics. Small pump and small accessories send express, the rest of the volume is larger, the number is more, recommend special line logistics, freight, generally south, central and coastal area about 3 to 5 days to arrive. In the west, north of remote areas and areas inhabited by minority secondary transit, about five to eight days to specific coverage please consulting company customer service staff. Install and use, please according to the product manual steps, if any problem, please contact our company, we advise you that we will be the most professional and technical personnel to provide service for you. In order to protect your interests, when we have to remind the customer receive the goods, unpacking inspection, such as when open the inspection found that the goods lost, damage or discrepancy, please refuse to sign after receiving STH, you sign after receiving STH means have accurate received after the house, if after receipt of goods found the goods didn't agree lost or, if not responsible. Customers after receiving the goods, the product can't install or specification is wrong, the company provides the return or exchange service, return or exchange the customers please make sure that the goods are intact, and bear the freight back and forth. The receipt of the customer, if the product quality problems, please contact me within 7 days after receiving the company, provide relevant quality problem photos, our company will give you a refund or a replacement in the first time, because I already have carefully checked before shipment, so late will not provide this service, also please understand.

高粘度齿轮泵并不能产生压力，它只是输出流量。压力低或无压力，说明高粘度齿轮泵没有吸入液体或泄漏严重。High viscosity gear pump does not generate pressure, it is only the output flow.Pressure is low or no pressure, high viscosity gear wheel pump don't inhale the liquid or leakage is serious.

电动机输出功率偏小、齿轮泵排量选得过大或压力调得过高时，也会造成压力不足当然，压力表损坏或压力表节流孔堵塞时也显示不出压力，此时可换装一个新的压力表检查。Small motor output power, gear wheel pump capacity to choose too large or pressure too high, can cause stress Pressure gauge damage or pressure gauge orifice jams, of course, also could not show pressure, can change a new pressure gauge to check at this time.

如果确认泵无流量输出，可能是由于泵安装有误、泵的转向不对，或吸人侧(进液口及吸液管道)堵塞、出口止回阀装反或卡死了，也有可能是驱动轴断裂了。If confirmed that no flow pump output, could be turned to the pumps due to pump installation is wrong, wrong, or suction side (liquid into the mouth and suck liquid pipeline jam, export check valve installed backwards, or card is dead, it is possible that the drive shaft fracture.

高粘度泵在转速过低时会引起出液量不足，这种现象往往是由于泵的驱动装置打滑或功率不足所致。此时应检查齿轮泵的实际转速、泵与电动机的联接及功率匹配情况等。High viscosity pump in low speed can cause insufficient quantity of produced liquid, this phenomenon is often due to the slippage of the pump drive or insufficient power.Check the gear wheel pump at this time of the actual speed, pump and motor connection and power matching, etc.

高粘度泵在开始运转前，往齿轮泵的壳体内灌满待输送的液体，便于启动。若环境温度低于冰点，应预先向泵内通入热蒸汽，进行预热处理，然后才可启动齿轮泵。高粘度泵的旋转方向要与进、出油口相符。齿轮泵若是次运行，或长期闲置后再使用，好在空载或小负荷情况下先跑合一小时左右。如果在跑合阶段预先觉察出异常温升、泄漏、振动和噪声时，应停机检查。高粘度齿轮泵的支座或法兰与其驱动电机应采用共同的安装基础，基础、法兰或支座均需具有足够的刚度，以减小齿轮泵运转时产生的振动和噪声。电动机与齿轮泵须用弹性联轴器连接，同轴度小于0.1毫米，倾斜角不得大于1度。安装联轴器时不得用锤敲打，以免伤害齿轮泵的齿轮等零件。若用带轮、链轮等驱动时应设托架支承，以防主动齿轮轴承受径向力。紧固齿轮泵、电动机的地脚螺钉时，螺钉受力应均匀，连接。用手转动联轴器时，应感觉到齿轮泵能够轻松地转动，没有卡紧等异常现象出现，然后才可以配管。High viscosity pump before starting work, to gear pump casing filled with liquid, facilitate safe launch.If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump.The direction of rotation of the pump with high viscosity, oil outlet in accord.Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so.If in the running-in stage in advance detect abnormal temperature rise, leakage, vibration and noise, should stop check.High viscosity gear pump bearing or flange should adopt a common drive motor installationFoundation, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise.Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree.When installing coupling hammer shall not be used, in order to avoid damage of the gear pump gearAnd other parts.If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force.Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection.Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping.

高粘度齿轮泵的吸油管道内径应足够大，并避免狭窄通道或急剧拐弯、减少弯头，去除不的阀门、附件，尽可能地降低泵的安装高度，缩短吸油管道的长度，以减少压力损失。管接头等元件的密封要良好，以防止空气侵入，从而控制气穴与气蚀的发生。止回阀与阀在齿轮泵的输出管路上好安装一个止回阀。这样在检修泵及输出管道时，系统中的液体不会发生倒流。齿轮泵带负荷停车时，亦可防止泵倒转而在其输出管道内产生局部真空。应当注意，出口止回阀不能装反或出现卡死现象。高粘度泵的出口管路上还应当设置阀等保护装置，这样一旦泵的出口通道发生堵塞，就可以打开阀卸压。阀可以与泵体或泵盖铸成一体，也可以单独装配。对于需要正反转的高粘度齿轮泵，其进出口管路上均需设置阀。High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp turn, reducing elbow, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss.Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation.Check valve and relief valve on the output of the gear pump tube had better install a check valve.In the overhaul pump and output pipe, the system of fluid backflow will not occur.Gear pump to stop loading machine, can be in the output pipe to prevent pump reverse, and create a partial vacuum.It should be noted that the outlet check valve cannot be installed backwards or stuck.High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief.The relief valve can be cast and pump body and pump cover, also can separate assembly.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.

高粘度泵是输送高粘度液体的齿轮泵，应做到在较低的功耗、较少的泄漏、较大的压力下输出多的流量。在确定所要输送的介质时，应该严格遵循产品说明书上的规定，尽量使用厂家推荐的流体介质，并注意考虑系统的工作温度范围。当希望在某一较宽的温度范围内使用时，输送介质的粘度指数应该高些。输送介质不仅是能量传递的中介，而且也是润滑、密封及传热介质。液体粘度过高会增加内摩擦阻力，降低输出功率，浪费能量，并产生过高的系统温度.高粘度齿轮泵的出口管路上应当设置阀等保护装置，这样一旦泵的出口通道发生堵塞，就可以打开阀卸压。对于需要正反转的高粘度齿轮泵，其进出口管路上均需设置阀。High viscosity pump is conveying liquid with high viscosity gear pump, should be in lower power consumption, less leakage, under the pressure of large output the most traffic.When determining to conveying medium, we should strictly follow the provisions of the product manuals on use manufacturers recommend fluid as far as possible, and pay attention to consider the system operating temperature range.When you want to use in a wide temperature range, medium viscosity index should be higher.Medium is not only the energy transfer intermediary, but also lubrication, sealing and heat transfer medium.Liquid viscosity is too high will increase internal friction resistance, lower output power, waste of energy, and generate high temperature system. High viscosity gear pump outlet pipe shall set up relief valve or other protective device on the road, so once the clogging pump export channels, can open the relief valve pressure relief.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.

1、工作压力的选定1, select the work pressure

高粘度泵额定的压力是指泵连续工作时的高许用压力，而其工作压力则决定于外部负载，安装和调试的寿命与其工作压力直接相关。对于不频繁工作的齿轮泵，其工作压力可取为泵的额定压力，考虑到产品质量不同，好将额定压力降低20%～30%使用。对于经常工作于较高压力下的齿轮泵，其工作压力应比泵的额定压力低1～2个压力级。石油化工设备常常是24小时连续运转，这时泵的工作压力应该取得比额定压力低得多，且工作转速也应该低于额定转速。如果高粘度齿轮泵的工作压力调整过高，则会使齿轮泵在超负荷下运行。High viscosity pump rated pressure refers to the maximum allowable pump continuous work pressure, and its working pressure is determined by the external load, installation and commissioning of life is directly related with work pressure.For not frequent work gear pump, the working pressure is desirable for the rated pressure of the pump, taking the quality into consideration, it is best to used pressure rated lower 20% ~ 30%.For often work under high pressure gear pump, the working pressure shall be lower than the rated pressure of the pump 1 ~ 2 pressure level.Petrochemical equipment are often 24 hours of continuous operation, and at this time of the pump working pressure should be obtained was much lower than the rated pressure, and the work speed should be lower than the rated speed.If the high viscosity gear pump high pressure adjustment, will make the pump running under overload.

2.安装与试运转2. Installation and commissioning

高粘度泵的支座或法兰与其驱动电机应采用共同的安装基础，基础、法兰或支座均需具有足够的刚度，以减小齿轮泵运转时产生的振动和噪声。电动机与齿轮泵须用弹性联轴器连接，同轴度小于0.1毫米，倾斜角不得大于1度。安装联轴器时不得用锤敲打，以免伤害齿轮泵的齿轮等零件。若用带轮、链轮等驱动时应设托架支承，以防主动齿轮轴承受径向力。紧固齿轮泵、电动机的地脚螺钉时，螺钉受力应均匀，连接。用手转动联轴器时，应感觉到齿轮泵能够轻松地转动，没有卡紧等异常现象出现，然后才可以配管。高粘度齿轮泵的吸油管道内径应足够大，并避免狭窄通道或急剧拐弯、弯头，去除不的阀门、附件，尽可能地降低泵的安装高度，缩短吸油管道的长度，以减少压力损失。管接头等元件的密封要良好，以防止空气侵入，从而控制气穴与气蚀的发生。在开始运转前，往齿轮泵的壳体内灌满待输送的液体，便于动。若环境温度低于冰点，应预先向泵内通入热蒸汽，进行预热处理，然后才可启动齿轮泵。齿轮泵的旋转方向要与进、出油口相符。齿轮泵若是次运行，或长期闲置后再使用，好在空载或小负荷情况下先跑合一小时左右。如果在跑合阶段预先觉出异常温升、泄漏、振动和噪声时，应机检查。高粘度泵的出口管路上还应当设置阀等保护装置，这样一旦泵的出口通道发生堵塞，就可以打开阀卸压。对于需要正反转的高粘度齿轮泵，其进出口管路上均需设置阀。High viscosity pump bearing or flange and its drive motor should use common installation basis, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise.Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree.When installing coupling hammer shall not be used, in order to avoid damage gear and other parts of the gear pump.If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force.Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection.Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping.High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp bend, bend, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss.Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation.Before starting operation, to gear pump casing filled with liquid, easy to safety.If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump.Direction of rotation of the gear pump, oil outlet in accord.Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so.If in the running-in stage in advance the abnormal temperature rise, leakage, vibration and noise, should machine inspection.High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.